I.
1. Introduction of intelligent production equipment : The introduced intelligent cutting table system has increased material utilization by 15%, increased cutting efficiency by 3 times, and reduced material waste by 5%.
2. Digital production management system: Real-time data collection and analysis help managers accurately grasp the production status and adjust the production plan in time, and the equipment utilization rate has increased from the original 65% to more than 85%.
3. Flexible production line transformation: shortened the time to launch new products by 40% and reduced the minimum economic production batch by 60%.
II. Specific performance of efficient improvement of production capacity
1. Significantly improved production efficiency
After the industrial upgrade, the average production cycle of each pair of shoes was shortened from 0.5 hours to 0.2 hours, and the output per unit time increased by 80%. Through intelligent transformation, the number of employees was reduced by 30%, but the monthly output increased from 20,000 pairs to 50,000 pairs.
2. Product quality is steadily improving
After the introduction of automatic testing equipment and intelligent quality control systems, the product defect rate dropped from 3.2% to 0.8%, and the rework rate was reduced by 75%. This not only reduced quality costs, but also improved brand reputation and customer satisfaction.
3. Optimization of energy and material utilization
Through the application of intelligent production scheduling systems and energy-saving equipment, the energy consumption per unit product has been reduced by 22%, and the use of auxiliary materials such as glue has been reduced by 18%, saving millions of yuan in production costs each year.
4. Faster order response time
The digital supply chain management system has shortened the order delivery cycle from 45 days to 28 days, doubled the emergency order processing capacity, and greatly enhanced the company's market resilience.